Keep Your Components Safe, Secure, and Sorted During Transit and Storage

Custom Dunnage

Stop losing money to damaged goods in transit. Get precision-engineered dunnage solutions that fit your containers perfectly.

Example of Foam Assembly - automotive strut pack
Foam packaging material concept
Your Packaging Problem

Are Product Damage and Inefficient Handling Costing You?

You have a critical job: ensuring valuable components, products, or parts reach their destination or next step safely and efficiently. But you constantly battle challenges like:

Product Damage

Wasted Time & Money

Slow Processes

Reputation Risk

Stop Settling for Inadequate Protection

Precision-Engineered Custom Dunnage Solutions

Universal Package creates custom dunnage that fits within your exact containers, totes, and boxes. Our engineered solutions ensure your products arrive safely every time.

 

Protective & Efficient

Reduce product damage, boost part density, and improve line-side handling.

Perfect Fit Every Time

Designed specifically for your parts and components, eliminating waste and movement.

Material Options for Any Use Case

Choose from plastic, foam, or textile dunnage depending on durability, surface protection, and reusability requirements.

Reusable and Returnable

Our custom dunnage integrates with returnable packaging to reduce long-term costs and environmental impact.

Protective Packaging

Packaging Efficiency & Protection with Custom Dunnage

At Universal Package, we design custom dunnage solutions to keep your products safe. Our plastic, foam, and textile dunnage is engineered to fit your specific containers, ensuring maximum protection and efficiency for your B2B operations.

Confidently ship and move goods knowing they are secure and protected.

Maximize the number of parts per container with perfectly designed inserts.

Faster, easier packing and unpacking processes.

Less waste from damaged goods means savings on replacements and returns.

Machined solid plastic tray positioned within an open blue carrying case. The tray features precisely machined grooves designed for organizing and securely holding various items. The lid of the carrying case is open, revealing the interior tray's layout. This setup is ideal for storage, transportation, and organization of components or tools.

Take the next step

Getting started is easy. We’ve streamlined the process to ensure your products are perfectly protected, every time.

Consult & Design

We start with a conversation about your products, your existing containers (totes, boxes, etc.), and your specific handling requirements. Our experts will recommend the best approach and begin designing your custom dunnage solution.

Material Selection & Prototype

Based on your needs, we'll select the optimal material – plastic dunnage, foam dunnage, or textile dunnage. We can create prototypes to ensure the fit, function, and protection are exactly right before moving to production.

Manufacture & Deliver

Once approved, we manufacture your custom dunnage with precision and efficiency, delivering your perfectly fitted packaging inserts ready to integrate into your operations.

Custom Dunnage Solutions

Durable, rigid, and ideal for long-term reuse. Great for automotive, industrial, and high-volume applications.

Soft and flexible. Ideal for scratch-sensitive parts and clean environments, often used in returnable racks or hanging bag systems.

Lightweight and protective. Custom-cut for sensitive components or Class A surfaces.

Durable blue storage container for efficient organization of household items.
Frequently Asked Questions

Custom Dunnage

Custom dunnage refers to bespoke packaging inserts designed specifically to protect and secure your unique products within their transport or storage containers (like plastic containers, totes, or boxes). It’s crucial for B2B operations because it prevents costly product damage, optimizes container space, streamlines material handling processes, and reduces waste compared to generic packaging solutions.

 

We specialize in creating custom dunnage using three primary materials:

  • Plastic Dunnage: Durable, reusable, easy to clean, ideal for heavy-duty or repetitive use.

  • Foam Dunnage: Excellent cushioning and shock absorption for delicate or fragile items.

  • Textile Dunnage: Versatile, often used for protecting finished surfaces or creating flexible compartments.

By securing each part in its own cavity or slot, custom dunnage prevents shifting, vibration, and surface contact, reducing the risk of breakage, scratches, or deformation during transport.

 

Yes. Most custom dunnage from Universal Package is designed for use in returnable packaging systems, making it durable, cost-effective, and environmentally friendly.

 

Absolutely. Universal Package designs dunnage to fit your current plastic totes, handheld containers, or custom bulk bins—no need to replace your containers.

 

Custom dunnage is commonly used in automotive, aerospace, electronics, industrial equipment, and logistics—anywhere precise part protection and organization are required.

 

Standard dunnage uses pre-sized inserts or trays that may not fit your products perfectly. Custom dunnage is built specifically for your components, ensuring optimal protection, fit, and efficiency.

 

Get a Quote

Ready to Get Started?

Let’s discuss your specific packaging needs and design the perfect custom dunnage solution for your business.

More Information ABout Dunnage