Our solid plastic dunnage is engineered for superior impact protection, reusability, and ultimate efficiency in your material handling. Say goodbye to costly scrap and hello to pristine components.
You invest significant resources into creating high-quality components. But what happens when they leave the production line?
You don’t need another generic packaging supplier. You need a partner who understands your challenges and can engineer a precise, durable solution.
Our Solid Plastic Dunnage provides unparalleled protection and efficiency, engineered to fit your specific needs.
Solid plastic construction stands up to the demands of repeat use, rough handling, and industrial environments.
Perfect for industries where cleanliness is key — like automotive, agriculture, and pharmaceutical.
Designed to cradle your specific parts — whether they’re delicate, heavy, or uniquely shaped.
Reduce waste and lower long-term costs with reusable, high-performance solid plastic dunnage.
We know how frustrating it is when foam or corrugated dunnage doesn’t hold up. That’s why we engineer custom solid plastic dunnage that’s built to last — and built for your parts.
With over 20 years of experience, our team understands the complexities of material handling. We don’t just deliver plastic. We deliver peace of mind.
We’ve worked with manufacturers, tiered suppliers, and logistics companies across industries to reduce costs, protect products, and streamline material handling. Our team brings decades of experience and a problem-solving mindset to every project.
Share your component details and operational challenges with our expert engineers. We'll collaborate to design a custom dunnage solution tailored precisely to your needs.
We utilize advanced manufacturing processes to produce your high-quality solid plastic dunnage. We can provide prototypes for real-world testing and approval.
Your custom dunnage is delivered ready for integration into your production and logistics workflow, transforming your operations from day one.
Solid plastic dunnage refers to custom-engineered, rigid containers or inserts made from durable plastics like HDPE or polypropylene. Its primary purpose is to protect delicate, valuable, or uniquely shaped components during storage, transport, and automated material handling. It cradles parts securely, preventing damage, abrasion, and shifting.
Solid plastic dunnage offers numerous advantages:
Superior Protection: Highly impact-resistant, preventing damage to parts.
Durability & Reusability: Designed for thousands of cycles, lasting significantly longer than disposable materials.
Cleanliness: Splinter-free, dust-free, and easy to clean, making it ideal for cleanroom or sensitive environments.
Moisture & Chemical Resistance: Unaffected by humidity, water, oils, and most chemicals.
Cost-Effectiveness: High reusability leads to substantial long-term savings by reducing replacement costs and scrap rates.
Space Optimization: Custom designs maximize part density within containers, optimizing storage and shipping space.
Yes, solid plastic dunnage is highly reusable and designed for a closed-loop system (returning for reuse). This significantly impacts cost by:
Reducing Per-Use Cost: While the initial investment is higher than single-use packaging, the cost per trip drops dramatically over its lifespan.
Lowering Waste Disposal Costs: Less waste means fewer landfill fees and a reduced environmental footprint.
Minimizing Replacement Needs: Its durability means fewer purchases over time, leading to substantial long-term savings and a strong return on investment (ROI)
Absolutely. Customization is a core advantage of solid plastic dunnage. Universal Package engineers work with you to design precise cavities and features that perfectly fit your unique components, maximizing protection and part density. This includes custom sizes, configurations, and specialized features for automated handling.
The most common materials are:
Solid plastic dunnage is a staple in industries that handle high-value, delicate, or precision components, including:
Automotive (for engines, transmissions, delicate electronic components)
Aerospace
Electronics Manufacturing
Medical Devices
Heavy Manufacturing
Appliance Manufacturing
Any industry requiring precise protection and efficient material flow.
Let’s eliminate damage, excess cost, and complexity from your packaging process.
Contact us today to discuss how solid plastic dunnage can fit your workflow—and your bottom line.
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